FASTENING SOLUTIONS
Fastening Solutions Designed
for Specific Applications
From standard fasteners to complete custom development. We design solutions that combine functionality, safety, efficient assembly and suitability for series production, with the aim of reducing the number of components and overall manufacturing costs.
- Custom solutions
- Fewer components
- Efficient assembly
- Technical support
More than Fasteners – Complete
Fastening Solution
FixTech Innova fastening solutions represent a comprehensive approach that goes far beyond standard fasteners. We combine special thread types, pre-applied thread additives, joint locking and sealing, captive washers and optimised bearing surfaces according to the requirements of each specific application.
A properly designed joint can replace several separate components, simplify the design and reduce the number of assembly operations. The result is faster assembly, a lower risk of errors and reduced overall manufacturing costs.
From the initial concept through to custom development, we provide technological know-how, design support and application testing. Our goal is to create a joint that is functional, safe and at the same time efficient for series production.
Application-specific solutions
We adapt the geometry and technology to the specific application.
Production cost savings
By integrating functions, we help reduce manufacturing and assembly costs.
Safe assembly
We design solutions with the reliability of series assembly in mind.
Development and testing
We can design, document and test the joint.
What can we provide for you?
We provide comprehensive technical support for fastening solutions. From the initial joint design through technical documentation and tooling production to testing and support directly on the customer’s assembly line.
Joint Design
We design the geometry of the fastener and the corresponding hole.
Engineering
We prepare technical drawings and the required 3D model.
Process Design
We design the manufacturing process to achieve the required parameters.
Application Testing
We verify the required parameters and functionality of the joint in our laboratory.
After Sales Support
We assist with application and setup directly on the assembly line.
Tool Design
We design and manufacture our own tooling to accelerate prototyping.
Our Products
Fastening in metals
Direct fastening in metals using TAPTITE 2000® threads
We provide fastening solutions for a wide range of metal applications. In addition to standard metric threads, we focus primarily on direct fastening in aluminium and magnesium castings.
TAPTITE 2000® is a licensed thread designed to form the mating thread directly during assembly. The combination of the Radius Profile® thread profile and TRILOBULAR® geometry allows the material to be plastically formed without conventional machining.
- Faster production
- Strong and durable thread
- High vibration resistance
- Easy and stable assembly
- Suitable for automated production
- Minimum chip formation
Fastening in plastics
Direct fastening in plastics using
REMFORM® II HS™ threads
We specialise in direct fastening in plastic components and engineering thermoplastics. For these applications, we use a specially designed thread profile that forms its own thread directly in the material.
REMFORM® II HS™ uses an asymmetric geometry designed for efficient thread forming with low installation resistance. Direct fastening can completely eliminate the need for separate metal threaded inserts in many applications.
- Strong joint
- High stripping resistance
- Low installation torque
- Easy recycling of the joint
- Suitable for automated production
- No threaded inserts required
Fastening of thin sheets
Efficient nut-free fastening of thin sheets
FASTITE 2000® is a licensed thread designed primarily for creating strong joints in sheet metal and thin-walled metal components. The twin-start thread facilitates correct screw engagement and enables assembly with low installation torque.
During assembly, the screw forms its own thread directly in the prepared hole. This eliminates the need for welded nuts, metal clips or other separately assembled components.
- Faster production
- Lower manufacturing costs
- Suitable for automated production
- High stripping resistance
- Low installation torque
- No nuts required
Special solutions – lead-in points
Safe screw engagement with
MATthread® technology
MATthread® is a thread lead-in design that helps prevent cross-threading and increases assembly reliability. It can be used in both manual and automated assembly.
Depending on the specific application, MATpoint®, Dog Point® or Very Short Point® variants can be used. The individual designs differ in the geometry of the lead-in section and allow the thread entry to be adapted to the available space and assembly method.
- Easy thread engagement
- Prevention of cross-threading
- Faster assembly
- Reduced manufacturing costs
- Suitable for automated production
- Lower risk of assembly errors
Special solutions – thread locking
Reliable locking of threaded joints against loosening
Protection against self-loosening is one of the key requirements when designing fastening solutions. We offer three systems prepared for direct assembly – PowerLok, F-caps and F-stop.
PowerLok creates a mechanical self-locking effect against vibration, F-caps uses a pre-applied microencapsulated coating and F-stop provides a reusable thread-locking solution. The appropriate solution can be selected according to the specific requirements of the application.
- Reliable joint locking
- Application-specific solution
- Faster and easier assembly
- Only one component
- Repeatable performance
- Lower overall costs
Special solutions – joint sealing
Integrated F-seal ready for direct assembly
F-seal is a range of sealing coatings applied under the screw head or directly onto the screw shank. The integrated seal can replace separate rubber washers, O-rings and other sealing elements.
Depending on the application requirements, we offer F-seal D75, D60, D40 and A50 versions made from different materials for different operating conditions. Individual variants can take into account factors such as temperature loads, long-term stability or the required flexibility.
- Reliable joint sealing
- Application-specific solution
- Faster and easier assembly
- Only one component
- Safe assembly
- Lower overall costs
Special solutions – pre-assembled components
Components prepared for fast and safe assembly
F-foam is a soft foam applied to the screw shank or thread, enabling simple pre-assembly directly in the installation position. The fastener can therefore be prepared for the next manufacturing step without the use of additional components.
Another option is captive or roll-formed washers under the screw head. Depending on the application, one or two washers can be positioned in a precisely defined location before final assembly.
- Compact solution
- Application-specific solution
- Faster and easier assembly
- Only one component
- Safe assembly
- Lower overall costs
Special solutions – custom solution
Multiple functions integrated into a single component
If a specific application requires a combination of several special solutions, we can integrate them into a single fastener. A simple screw and several separate components can therefore be transformed into one functional part ready for direct assembly.
We design the solution according to the customer’s specific design and assembly requirements. Where required, multiple shank diameters can also be incorporated, making use of the possibilities offered by multi-diameter screws.