TOOL MANUFACTURING
Precision Tool Manufacturing
for Industrial Production
From the manufacture of precision forming tools to complex machining and finishing operations. We focus on precision, production stability and long service life of every tool.
- Precision manufacturing
- Application-Specific solutions
- Series production
- Focus on quality
Precision Tools for Stable and Efficient Production
We specialise in the manufacture of precision tools and tool components for demanding industrial applications.
One of our key areas is the production of tools for cold forming, where every detail affects the stability of the manufacturing process, tool life and the quality of the final component.
During production, we take into account material flow, forming forces, operating loads and the properties of tool materials. The result is tooling designed to withstand high pressures, impact loads and long-term repeated stress.
Our tools are manufactured using advanced technologies ranging from 5-axis CNC milling and EDM machining to grinding, honing and final manual polishing.
Precision manufacturing
We focus on dimensional accuracy, geometry and repeatability of every component
Advanced technologies
We combine CNC, EDM, grinding and finishing technologies within a single manufacturing process
Long tool life
Materials and manufacturing processes are optimised according to the actual operating loads of the tool
Comprehensive solutions
From individual tool components to complete tooling solutions
What can we provide for you?
We manufacture precision tools and tool components, ranging from individual parts to comprehensive solutions. Thanks to our extensive technological capabilities, we can combine precision machining, EDM technologies and final finishing operations.
Pressing and Forming Tools
Production of precision tools for cold forming.
Pressing and Forming Inserts
Precision tool components designed for long-term production loads.
Extrusion Punches and Cores
Production of precision functional components according to the specific application and required tolerances.
Calibration Tools
Tools designed to achieve the required geometry and accuracy of the finished component.
Cutting and Forming Tools
Solutions for precision cutting, forming and other manufacturing operations.
Special Tool Components
Segments, multi-part dies and customised tooling solutions tailored to specific production requirements.
Materials
Cemented carbides – hardmetal
- GT56
- BG30
- CTS30
- GT40
- Other special carbide grades according to customer requirements
Tool and powder metallurgy steels
- WKE-42
- 1.2379 / D2 / SKD11
- 1.3343 / M2
- 1.3344 / PM23
- 1.3351 / M4
- 1.3207 / T15
- 1.2363 / A2
- ASP 23
- ASP 30
- Vanadis 4 Extra
- Vanadis 8
- Other special tool materials according to drawing and required properties
Our Technologies
CNC Milling
Advanced 5-Axis CNC Milling with automated robotic handling
We invest in advanced technologies that provide our customers with maximum precision, high productivity and reliable manufacturing quality.
Our 5-axis machining centre with automated robotic handling enables continuous production, fast changeovers and efficient processing of both individual components and series production.
- Precision 5-Axis CNC Machining of complex geometries
- Prototype and series production
- Automated production with robotic handling
- Machining of metals and engineering plastics
- Stable quality and repeatability
- Thorough final inspection
EDM Sinking
Precision EDM sinking with automated electrode changing
We provide high-precision electrical discharge machining of complex shapes, cavities and detailed geometries.
Controlled electrical discharges enable the machining of hardened steels, deep cavities, narrow ribs, sharp edges and very fine details without mechanical contact between the tool and the workpiece.
- Complex shapes and precision cavities
- Deep cavities and narrow ribs
- Sharp edges and fine details
- Machining of hardened materials
- Automated electrode changing
- High precision and repeatability
EDM Wire Cutting
Precision without compromise based on digital geometry
We provide high-precision EDM wire cutting of complex contours, precision holes, shaped components and demanding geometries.
Material is removed by controlled electrical discharges between a thin cutting wire and the workpiece. This enables precise machining of hardened and difficult-to-machine materials without conventional cutting forces.
- Precision wire cutting
- Complex 2D and 3D contours
- Precision holes and shaped Cut-Outs
- Machining of hardened materials
- Robotic CNC machine operation
- High precision and repeatability
EDM DRILLING
Precision EDM Drilling for the most demanding applications
We provide EDM drilling of precision holes in electrically conductive materials, including hardened steels and other difficult-to-machine materials.
The technology uses controlled electrical discharges between the electrode and the workpiece. Material is removed without mechanical contact, enabling the production of small-diameter holes, deep holes and precision starting holes even in heat-treated components.
- Precision drilling of small holes
- Starting holes for EDM
- Deep and through holes
- Machining of hardened materials
- High precision and repeatability
- Efficient hole production
Surface Grinding
Perfect flatness, precise dimensions and excellent surface quality
Surface grinding is a finishing technology designed to achieve high dimensional accuracy, flatness and excellent surface quality.
Using a precisely guided grinding wheel, we machine a wide range of materials. The technology is suitable for contact surfaces, clamping elements, mould and tool components and precision machine parts.
- High dimensional accuracy
- Flat and parallel surfaces
- High-Quality homogeneous surface
- Hardened and non-hardened materials
- Contact and functional surfaces
- Stable and repeatable process
Cylindrical Grinding
Perfect shape, precise diameter and excellent surface quality
Cylindrical grinding is a high-precision finishing technology designed for machining external and internal cylindrical surfaces. It enables highly accurate dimensions, excellent roundness, concentricity and surface quality.
The technology is suitable for finishing shafts, pins, bushings, mandrels, precision tool components and parts for moulds and machine assemblies.
- External cylindrical surfaces
- Internal holes and diameters
- High diameter accuracy
- Excellent roundness and concentricity
- Grinding of hardened materials
- High production repeatability
Abrasive Flow Machining (AFM)
Precision finishing of edges, passages and Hard-to-Reach areas
Abrasive Flow Machining (AFM) is a technology for finishing precision components by forcing a controlled abrasive medium through the workpiece. The process enables simultaneous deburring, edge radiusing and polishing of internal passages.
The abrasive medium reaches areas that are difficult to access using conventional machining tools. The technology is therefore suitable for complex passages, intersecting holes and components with complex internal geometries.
- Precision component deburring
- Controlled edge radiusing
- Internal passage polishing
- Finishing of Hard-to-Reach areas
- Cleaning of intersecting holes
- High process repeatability
Manual Polishing
Perfect surfaces through experience and precision
Manual polishing is a final finishing technology in which an experienced specialist works the surface of components to achieve the required quality, appearance and functionality.
The method enables a high-gloss finish, removal of fine machining marks, surface unification and precision finishing of individual details. It is particularly suitable for moulds, forming tools, precision components and visible surfaces.
- Final surface finishing
- Removal of machining marks
- High gloss and surface quality
- Polishing of complex surfaces
- Precision finishing of details
- Individual approach to each component
Honing
Maximum precision and perfect geometry of internal surfaces
Honing is a high-precision finishing technology designed for machining internal cylindrical surfaces. It enables high dimensional accuracy, roundness and an optimum surface structure.
The controlled movement of honing tools removes microscopic irregularities left by previous machining operations. The technology is particularly suitable for precision holes, hydraulic cylinders, bushings, guides and tool components.
- Precision internal diameters
- High roundness and cylindricity
- Low surface roughness
- Precision finishing after drilling
- Machining of demanding materials
- Stable and repeatable process
Welding
Strong joints with a focus on precision and quality workmanship
We provide professional welding of steel and stainless-steel components with a strong focus on high-quality workmanship, precision and the long-term durability of the finished joints.
We combine modern welding technologies with the experience of our specialists. We manufacture, repair and modify structural and precision machine components for toolmaking, mechanical engineering, fixtures and special applications.
- Structural steel welding
- Stainless steel welding
- Precision component repairs and modifications
- Welded assemblies and fixtures
- Strong and high-quality welded joints
- Subsequent machining available
Why choose FixTech Innova for industrial services?
One partner for multiple solutions
Access multiple industrial services under one roof and reduce the burden of managing multiple suppliers in production.
Comprehensive technical expertise
We integrate development, production, testing and related services into one technical solution for your operations.
Consistently high product quality
Our processes are built on precision, measurement and consistent quality control for demanding industrial applications.
Faster order processing
Our comprehensive service chain helps shorten the path from initial requirements to the finished result without unnecessary downtime.
Flexible production capacity
We support your production with additional capacity, without the need to invest in your own technology, staff or equipment.