TECHNICAL CLEANLINESS OF PARTS
Precise Technical Cleanliness for Demanding Industrial Production
We offer industrial cleaning of metal parts, laboratory analyses of technical cleanliness and complete documentation of the results. We manage cleanliness as a controlled process parameter according to the requirements of the specific part and production.
- 20+ years of experience
- Specialised part cleaning
- In-House laboratory
- VDA 19.1 / ISO 16232
Technical Cleanliness as a Measurable Part of the Production Process
We provide contract cleaning and technical cleanliness analyses of metal parts. We build on more than 20 years of experience with cleaning processes for automotive suppliers in the Czech Republic and across Europe, and our services are also used by companies from mechanical engineering and other industrial sectors.
We do not see technical cleanliness merely as the result of the cleaning itself, but as a measurable and controllable parameter of the production process. We focus on particulate contamination, such as metal chips, abrasion debris, grinding media or fibres, as well as on film contamination in the form of oils, machining fluids and preservation agents.
That is why we build every order on a correctly selected cleaning technology, validated measurement in accordance with VDA 19.1 / ISO 16232 and full traceability of the results from the receipt of the parts to their dispatch.
Targeted cleaning
We select the technology according to the material, geometry and type of contamination.
Cleanliness inspection
We monitor particles, their size and the total amount of residues.
In-House laboratory
We perform extraction, gravimetry and microscopic evaluation.
Full traceability
We document batches, process parameters and measurement results.
What we can we provide for you?
We cover the whole technical cleanliness process, from the selection of a suitable cleaning method to laboratory evaluation and the final report. We always adapt the procedure to the specific parts, their geometry, material and the required cleanliness level.
Industrial Cleanliness of Metal Parts
Contract cleaning according to the required level of technical cleanliness.
Removal of Particulate Contamination
We remove chips, abrasion debris, grinding media, fibres and other solid contaminants.
Removal of Film Contamination
We remove oils, machining fluids and preservation agents.
Technical Cleanliness Analysis
Complete laboratory inspection according to defined requirements.
Cleanliness Validation
Verification of deliveries, in-house processes and problematic production batches.
Cleanliness Report
Final documentation prepared for the customer, audits and internal inspection.
Our Technologies
Cleaning technologies
Industrial cleaning according to the part and type of contamination
For cleaning metal parts, we use three mutually complementary cleaning technologies. This allows us to handle a wide range of requirements, from standard degreasing to demanding cleaning of parts with strict residual contamination limits.
We select the specific process according to the type of contamination, the geometry and material of the part, and the required cleanliness level. We also continuously monitor process parameters such as bath condition, filtration and the drying method.
Why our technology?
The combination of aqueous and solvent-based processes with ultrasonics and vacuum technology allows us to choose the optimum cleaning method for the specific application. This is how we effectively remove particulate and film contamination even from complex parts, blind holes, threads and cavities.
- Aqueous cleaning with ultrasonics
- Solvent-based vacuum cleaning
- Solvent-based cleaning with ultrasonics
- Removal of particulate contamination
- Removal of oils and fluids
- Cleaning of complex geometries
Technical cleanliness laboratory
Validated analysis in accordance with VDA 19.1 and ISO 16232
In our own laboratory, we perform complete analyses of the technical cleanliness of metal parts. Using validated procedures, we can reliably determine the amount, size and character of residual contamination and document the achieved results.
The analysis can include pressure or ultrasonic extraction of contaminants, gravimetric determination of the total amount of residues and microscopic evaluation of individual particles. We offer laboratory services both as part of the cleaning process or separately.
Why our technology?
Combining validated extraction methods, gravimetric analysis and microscopic evaluation provides a complete picture of the technical cleanliness of the part. We process the results in a structure corresponding to the requirements of VDA 19.1 / ISO 16232 and also prepare them for audit or customer documentation.
- Validated extraction of contaminants
- Pressure and ultrasonic extraction
- Gravimetric analysis
- Microscopic particle analysis
- Particle size classification
- Technical cleanliness report
Traceability and process quality
Complete control of the order from receipt to dispatch
We follow every order throughout the whole process, from the receipt of the parts through the cleaning itself and laboratory inspection to final dispatch. We record the batch identification, the program used, the important process parameters and the measurement result.
Thanks to the controlled process, we have an overview of every step of the order and can document the conditions under which the required cleanliness was achieved. At the same time, flexible capacity and short lead times allow us to respond to express requirements as well.
Why our technology?
Linking the controlled cleaning process, laboratory inspection and recording of the results ensures full traceability of every order. The customer therefore receives not only a cleaned part, but also a clearly documented and repeatable process with a controlled result.
- Indetification of every batch
- Record of the programme used
- Control of process parameters
- Documentation of measurement results
- Traceability of the whole process
- Flexible response to orders
Why choose FixTech Innova for industrial services?
One partner for multiple solutions
Access multiple industrial services under one roof and reduce the burden of managing multiple suppliers in production.
Comprehensive technical expertise
We integrate development, production, testing and related services into one technical solution for your operations.
Consistently high product quality
Our processes are built on precision, measurement and consistent quality control for demanding industrial applications.
Faster order processing
Our comprehensive service chain helps shorten the path from initial requirements to the finished result without unnecessary downtime.
Flexible production capacity
We support your production with additional capacity, without the need to invest in your own technology, staff or equipment.