LABORATORIES
We Verify the Quality, Properties and Reliability of Components
We provide comprehensive laboratory testing and analytical services in the fields of fasteners, heat treatment, surface treatments and technical cleanliness. Measurement results are clearly documented and the scope of testing is adapted to the specific requirements of each customer.
- Comprehensive testing
- Precise evaluation
- Documented results
- External testing capacity
Laboratory Verification Based on Real Production Experience
Our specialised laboratories provide comprehensive testing and measurement focused on verifying the quality, properties and conformity of industrial products and processes. Our extensive experience in the production and inspection of fasteners allows us to combine measurement itself with a practical understanding of manufacturing and application requirements.
We use our laboratory capacities not only for FixTech Innova’s own production processes, but also offer them to external customers, suppliers and industrial partners. The specific scope of testing is always adapted to the technical assignment, applicable standards and requirements of the given application.
Our laboratory workstations comply with the requirements for internal laboratories according to IATF 16949, section 7.1.5.3.1. Results are normally provided in the form of an inspection report or test certificate containing an overview of the tests performed, measured values and their evaluation.
Precise measurement
We verify dimensional, material, mechanical and functional properties.
Individual scope
We select the testing methods and scope according to the product and specific requirements.
In-house laboratories
We have specialised facilities for various areas of inspection and testing.
Clear documentation
Measured values are provided in the form of an inspection report or certificate.
What can we provide for you?
We provide laboratory verification ranging from dimensional and material inspection to corrosion testing, technical cleanliness analysis and functional testing of fasteners. The scope of testing is determined according to the specific component, technical assignment and required standards.
Dimensional Inspection
Precise measurement of dimensions, geometry, contours and surface characteristics.
Mechanical Testing
Testing of tensile strength, compressive strength and other mechanical parameters.
Technical Cleanliness
Gravimetric and particle evaluation according to ISO 16232 / VDA 19.1.
Material Testing
Verification of hardness, microstructure and other properties of processed materials.
Corrosion Testing
Testing the resistance of surface treatments under defined conditions.
Functional Testing
Verification of assembly and functional properties of fasteners.
Our Technologies
Quality laboratory
Precise measurement of dimensions, geometry and surface characteristics
We perform tests and measurements focused on verifying the dimensional and geometrical characteristics of products. Using available measurement methods, we inspect parameters that are important for the correct function, assembly and repeatability of manufactured components.
Our services also include inspection of selected surface and coating properties. We provide, for example, surface roughness measurement, contour measurement, coating thickness inspection and evaluation of Zn and ZnNi surface treatments.
Why our technology?
The combination of standard workshop measuring instruments, 3D measurement, optical evaluation and specialised methods enables us to inspect components from multiple perspectives and adapt the scope of measurement to their specific requirements.
- Standard dimensional measurement
- Precise 3D measurement
- Surface roughness measurement
- Contour measurement
- Optical microscopy
- Coating thickness inspection
Heat treatment laboratory
Verification of mechanical properties, structure and quality of processed components
The heat treatment laboratory is used to verify the mechanical and material properties of products and input materials. It helps us assess whether heat treatment or thermochemical treatment has achieved the required result.
We perform hardness measurements, case depth measurements, strength testing and detailed microstructure evaluation. The condition of decarburisation or carburisation, presence of delta ferrite, thread quality and other structural characteristics can also be inspected.
Why our technology?
Laboratory inspection makes it possible to link the resulting mechanical properties with the material microstructure and the heat treatment process. This allows comprehensive evaluation of the quality of the processed component and its conformity with the required parameters.
- Hardness HV0.3–HV10
- Case hardening depth (CHD)
- Tensile strength
- Compressive strength
- Microstructure evaluation
- Thread quality inspection
Corrosion resistance testing laboratory
Verification of functionality and corrosion resistance of surface treatments
We perform corrosion tests focused on verifying the functional properties of surface treatments and their resistance under defined conditions. Testing helps assess the behaviour of the surface during long-term exposure to a corrosive environment.
The evaluation includes monitoring both white corrosion of the surface treatment and red corrosion of the base material. At the customer’s request, the test can also be supplemented by temperature conditioning.
Why our technology?
Corrosion testing according to a defined procedure makes it possible to verify the actual resistance of the surface treatment and compare the results with the required criteria of a specific industrial or technical specification.
- Testing according to DIN EN ISO 9227 NSS
- White corrosion evaluation
- Red corrosion evaluation
- Surface treatment inspection
- Defined test conditions
- Temperature conditioning available
Technical cleanliness laboratory
Technical cleanliness analysis according to ISO 16232 and VDA 19.1
We perform analysis and evaluation of component technical cleanliness according to the requirements of ISO 16232 / VDA 19.1. The analysis makes it possible to determine the quantity and characteristics of captured contamination and verify the cleanliness of components intended for technically demanding applications.
We evaluate both the total quantity of captured contamination and its characteristics. We distinguish between particles with and without metallic reflection and also separately inspect the presence of fibres.
Why our technology?
Laboratory analysis provides measurable data for assessing the technical cleanliness of components. The results can be used for internal quality management, verification of the manufacturing process or as part of required customer documentation.
- Analysis according to ISO 16232
- Evaluation according to VDA 19.1
- Gravimetric evaluation
- Metallic particles
- Non-metallic particles
- Fibre evaluation
Fastener development laboratory
Functional testing of fasteners under real application conditions
The development laboratory focuses on specialised testing of the mechanical, material and functional properties of fasteners. Testing supports the development and verification of fasteners for specific assembly and application conditions.
We perform, for example, measurements of thread-forming torque and ultimate torque, friction coefficient and breakaway torque. Our laboratory capabilities also include hydrogen embrittlement testing according to ISO 15330.
Why our technology?
We combine our knowledge of fasteners from in-house production with laboratory testing of their actual functional properties. This allows us to verify the behaviour of the fastener in terms of assembly, loading and the required function of the joint.
- Thread-forming torque
- Ultimate torque
- Friction coefficient
- Breakaway torque
- H₂ test according to ISO 15330
- Functional verification of fasteners
Why choose FixTech Innova for industrial services?
One partner for multiple solutions
Access multiple industrial services under one roof and reduce the burden of managing multiple suppliers in production.
Comprehensive technical expertise
We integrate development, production, testing and related services into one technical solution for your operations.
Consistently high product quality
Our processes are built on precision, measurement and consistent quality control for demanding industrial applications.
Faster order processing
Our comprehensive service chain helps shorten the path from initial requirements to the finished result without unnecessary downtime.
Flexible production capacity
We support your production with additional capacity, without the need to invest in your own technology, staff or equipment.